PYROFIRE : Pyrobel Smokestream
PYROBEL ~ Fire Resistant Glass
(Approved by BOMBA Malaysia)

OVERVIEW

Architects and designers are increasingly looking for larger blazed screens and doors to provide buildings with new aesthetic designs and more comfort and safety for the people who use them. But in many cases, these glazings must be fire resistant to comply with the building regulations which aim to stop the spread of fire and to enable a safe evacuation of the building.
To fulfil these requirements, the manufacturer has developed the pyrobel range of fire resistant glasses, tested and approved according BS 476:Part22:1987, on both Integrity and Insulation criteria. Pyrobel is a fully transparent fire resistant glass, available in large sizes, which offers valuable sound reduction properties and complies with safety requirements of BS 6206.

 

PYROBEL

Pyrobel is a multi-laminated glass assembled with clear intumescent interlayers.
In case of fire, these interlayers expand at around 120°C and transform into a rigid and opaque shield.
 

Once formed, this opaque shield enables the glazing to meet:
•

the integrity criterion, as the glazing will not collapse, nor let any flames, smoke or hot gases pass through.

•

The insulation criterion, as no radiant nor conductive heat are transmitted.

   
Pyrobel provides a complete protection against fire:
•

the integrity function ensures that the fire will not spread to adjacent rooms, stairs, floors or buildings;

•

the insulation function avoids the danger or combustible materials being ignited on the protected side and ensures a safe and panic-free evacuation as people will not see any flames nor feel any heat.

 

APPLICATIONS

Pyrobel can be used in all applications where building regulations stipulate a specific level of fire resistance and where natural light and clear visibility are required, such as:
• hospitals
• schools
• hotels, restaurants
• stores, shopping centres
• office buildings, computers rooms
• industrial buildings, warehouses, laboratories
• airports
• …

 
ADVANTAGES

PYROBEL:
• is a fire resistant glass that complies with the integrity and insulation criteria;
• is a clear glass that provides distortion free vision. It does not incorporate any wire and its light transmission is comparable to clear float glass;
• is a safety glass that meets the requirements of BS 6206;
• has excellent sound reduction properties;
• is available in large sizes, up to 270 cm heights;
• is available in very small sizes, without any minimum;
• is basically designed for internal vertical glazing applications but can also be supplied as an external grade single or double glazing, incorporating a UV filter, provided that our external glazing instructions are respected;
• is available in special constructions incorporating other Glaverbel products such as solar-control, low emissivity, patterned or tinted glass;
• is available incorporated into antibandit and bullet resistant glass according to specifications;
• is available in rectangular, rectilinear or curvilinear shapes;
• can be cut to size from stock and its ready available from our accredited Pyrobel stockists;
• can be easily fitted into most fire screens and doors.
 

FIRE REGULATIONS

Fire regulations are specified by several national and international standards. Building regulations, By-laws and Codes describe the specify level of fire protection required (criteria, period of time). Pyrobel glass is only a part of a complete fire resistant system. It is the responsibility of the users to ensure that the fire resistant element as a whole satisfies the current regulations, and to obtain the approval from the competent authorities. The manufacturer disclaim all liability should Pyrobel be installed in systems that do not company with the regulations. Pyrobel has been successfully tested according to most European standards, including BS 476:Part 22: 1987 (which, together with BS 476: Parts 20, 21, 23 and 24 supersedes BS 476: Part 8: 1972).


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FIRE TEST

The element to be fire tested is placed in front of a furnace that is heated according the Time/Temperature Curve described by the respective standards.

Two different criteria are considered:

INTEGRITY
i.e. the ability of the element to prevent the passage of flames or hot gases. This criterion is assessed either visually (no collapsing or sustained flaming), by means of a cotton fibre pad (no glowing of flaming) or by gauges that may not penetrate through cracks or tears in the glazing.

 

INSULATION
i.e. the ability of the element to stop conductive and radiant heat. The mean temperature on the unexposed face must not increase by more than 140°C above ambient, nor must it increase by more than 180°C above ambient at one point. A fire resistant glass must fulfil at least the integrity criterion. Pyrobel glasses fulfil both integrity and insulation criteria for durations of 30, 60, 90 or 120 minutes. Please refer to the respective Pyrobel data sheets for more details.

 

QUALITY

The Pyrobel quality and performances are carefully controlled at each step of production. Due to the nature of its special intumescent interlayers, Pyrobel may exhibit or develop some minor imperfections such as small inclusions and bubbles, a slight distortion and a light haze. These features which do not affect the free vision nor the fire resistance of the glazing shall not be considered as defects provided the variation of haze and light transmission do not exceed 5%. The edge area may include larger air bubbles or imperfections that will be hidden by the rebates.
 

STORAGE

Pyrobel must be stored in dry and ventilated conditions, at temperatures between -20°C and 40°C, not exposed to solar radiation or UV light. In case, Pyrobel must always be transported and stored in upright position. On racks, Pyrobel must be stored slightly inclined (6 to 10° from the vertical) and fully supported. A soft spacer must be placed between each glazing. Do not pile up more than 20 sheets per rack. Pyrobel is delivered in ready-to-install cut sizes, with and edge protection tape. Pyrobel can not be cut on site and the edge protection tape must not be removed nor damaged.

 
GLAZING INSTRUCTIONS
 
• Do not allow any contact of the glazing’s edges with water.
• Do not install Pyrobel in locations where the glass temperature might exceed 40°C.
• Always refer to the fire test reports.
• Avoid all glass to metal contact.
• Do not exercice any restraint on the glazing.
• Do not damage the glazing’s edges not the protection tape.
• Keep the rebates dry and free from aggressive products (acids, organic solvents, ets.).
• Use hardwood setting blocs or equivalent (shore hardness A 75)
• Provide an edge clearance of 4-5 mm.
• Provide front and black clearances of 4-5 mm, using closed cells foam tape.
• Provide a rebate depth of minimum 20 mm.
• Apply a neutral silicone sealant immediately after glazing.
 

EXTERNAL GLAZING

For external application, or in case of direct solar radiation on the glazing, Pyrobel is available as external grade, with a UV filter.

Pyrobel external grade must be correctly orientated, according to its label.

The glazing must be either fully bedded using neutral silicone or installed in drained and ventilated rebates and carefully sealed with a neutral silicone capping.

Outside applications are only permitted if the temperature limit of 470°C is not likely to be exceeded.

For future advice on glazing details, please refer to the respective Pyrobel data sheets or to Glaverbel technical services.

 

PYROBEL EL30/16
FIRE RATING: 60 MINUTES INTEGRITY / 30 MINUTES INSULATION

DESCRIPTION

16mm thick Pyrobel EI 30/16 is a multi-laminated glass assembled with clear intumescent interlayers. In case of fire, these interlayers expand at around 120°C and transform into a rigid and opaque shield, which enables the glazing to meet the integrity and insulation criteria, according to BS 476: Part 22: 1987 and approved by BOMBA Malaysia under series No: BB/Pyrobel/970/2004.

PERFORMANCES

Glazing Type Single Single Double
Grade Internal External External
Thickness 16mm 20mm 6-10-20 = 38mm
Thickness Tolerance -0,5/+1,5 ±2mm ±3mm
Weight 40kg/m² 48kg/m² 64kg/m²
Minimum Available Size no minimum no minimum 30 x 40cm
Dimension Tolerance ±2mm ±2mm ±3mm
Light Transmission 85% 83% 74%
K-value 5.2W/m².K 5.0W/m².K 2,7W/m².K
Safety Rating (BS 6206) Class B Class A Class A*
Sound Reduction (ISO 717 Rw Index) Single Single Double
Identification

(*) Pyrobel side
PYROBEL
E130/16
GLAVERBEL

 

SUMMARY OF THE TEST REPORT ACCORDING TO BS 476: PART 22: 1987

Institute Warrington Fire Research
Test Report / Assessment Warres N°69699
Date 08.01.97
Framework Hardwood, Multipane
Maximum Glass Size 1400 x 2700 mm
Integrity 74 Minutes
Insulation 60 Minutes
 

PYROBEL EL120/52
FIRE RATING: 120 MINUTES INTEGRITY / 20 MINUTES INSULATION

DESCRIPTION

Pyrobel is a multi-laminated glass assembled with clear intumescent interlayers. In case of fire, these interlayers expand at around 120°C and transform into a rigid and opaque fire shield, which enables the glazing to meet the integrity and insulation criteria, according to BS 476:Part 22: 1987.

PERFORMANCES

Glazing Type Single Single
Grade Internal External
Thickness 52mm 56mm
Thickness Tolerance ±3mm ±3mm
Weight ca 120kg/m² ca 128kg/m²
Minimum Size no minimum no minimum
Dimension Tolerance ±3mm ±3mm
Light Transmission ca 71% ca 70%
K-value 4.8W/m².K 4.7W/m².K
Safety Rating (BS 6206) Class A Class A
Sound Reduction (ISO 717 Rw Index) ca 46 dB ca 47 dB
Identification PYROBEL
E120/52
GLAVERBEL

 

TEST EVIDENCE

Institute Warrington Fire Research (UK)
Report / Assessment C108993
Frame Steel Multipane
Maximum Glass Size Tested 1100 x 2100 mm
Integrity 136 Minutes
Insulation 132 Minutes
 

PYROBELITE

For applications where fire resistant glasses with a rating of 30 minutes integrity only are required, Glaverbel has developed Pyrobelite, a new product thinner than Pyrobel but based on the same technology, that offers comparable advantages of clearness, safety, sound reduction and availability in small to large sizes from stock.
Pyrobelite is a laminated glass assembled with only one clear intumescent interlayer. Pyrobelite meets the integrity criterion of BS 476:Part 22:1987 for a duration of 30 minutes.

Contrary to the other monolithic fire resistant integrity glasses that remain clear when exposed to fire, Pyrobelite turns opaque as its interlayer expands. This characteristic reduces the heat transfer through the glazing and ensures a safe and panic-free evacuation of the building.

Last but not least, the protection offered by Pyrobelite after formal integrity failure is still very effective, as the Pyrobelite is available as 7 mm glazing for interior use and 11 mm glazing for outside use or high safety applications (class A according to BS 6206).

Please refer to the Pyrobel data sheet for more details.

 
PYROCET FIRE RESISTANT GLASS
FIRE RATING: 60 MINUTES INTEGRITY

DESCRIPTION

PYROFIRE (M) SDN BHD has teamed up with C3S Securiglass of United Kingdom to offer users a Fire-rated One Hour Glazing System popularly used in Europe. This system uses a 6mm thick glass panel, Pyrocet, - a super tough monolithic fire resistance glass panel housed in a stainless steel frame profiled to exacting standards to ensure performance.

State-of-the-art technology today has made it possible to make glass that combines high strength with high fire resistance properties. This monolithic glass has a strength that is at least 6 times stronger than conventional float glass of the same thickness and 1.5 times stronger than tempered glass. Its usage therefore allows for greater safety to life and property in buildings.

PYROFIRE Glazing System is best used in high traffic areas and offices. It is an ideal passive fire-fighting material and its see-through effect makes it a choice material for Internal Partition Walls, Control Rooms, Clean Rooms, Glass Curtains, Windows, Facades, High Traffic Entrances, Escape Doors or Emergency Doors, Fire/Smoke Barriers, Safety Barriers etc.

PYROFIRE Glazing System is already in use in Malaysia for its fire resistance performance.
 

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